Model NO.: ACS
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Film, Filament, Raffia, Foam
Compacting Room Size: 300-1400 L
Capacity Range: 160-1200kg/H
Trademark: ACERETECH
Transport Package: Plastic Film
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Model NO.: ACS
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Film, Filament, Raffia, Foam
Compacting Room Size: 300-1400 L
Capacity Range: 160-1200kg/H
Trademark: ACERETECH
Transport Package: Plastic Film
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
EPS sea food foam box recycling granulating machine
The ACS series compacting and pelletizing system combines functions of compacting, plasticization and pelletizing into one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficient solution for plastics film, raffia, filament, bags, woven bags and foaming materials granulation.
Final product are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion,plastic injection, etc.
Specifications
| Model Name |
ACS series |
| Recycling Material |
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PET, PC, PS, EPS |
| Final Product Shape |
Pellets/ Granules |
| System Composition |
Belt conveyor, compactor, single screw extruder, filter/screen changer, water-ring/strand/underwater cutting system, drying and packing system. |
| Output Range |
160-1200kg/h |
| Feeding Device |
Belt conveyor (standard), Roll-hauling device (Optional) |
| Compactor Volume |
300 -1400 Liters |
| Screw Diameter |
80mm-180mm |
| Screw material |
38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional) |
| Screw L/D |
36/1 |
| Barrel's Heating |
Ceramic heater |
| Barrel's Cooling |
Fans, water cooling |
| Vacuum Degassing |
Double vacuum chambers |
| Pelletizing Type |
Water-ring/strand/underwater |
| Voltage Standard |
Depends on project's location |
| Optional Devices |
Metal detector, chiller, etc. |
| Delivery Time |
120 days after order takes effect. |
| Warranty |
13 months since date of bill of lading |
| Technical Service |
Project design, suggestion on factory construction, installation and commissioning |
Working steps of ACS Series compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
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2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrink. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushing, drying and compacting the material enables a fast and stable feeding from the compactor directly into the extruder.
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3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 36D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiently, especially suitable for heavy printed film and material.
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4. Melt filtration: Non-stop screen changer, double-plate type, double-piston type, double-piston type with function of back-flush.
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5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
Main technical parameter:
| Machinery size |
Data of compactor |
Data of single screw extruder |
Throughput rate(Kg/hr) |
| Efficiency volume(Liter) |
Motor power(Kw) |
Diameter of screw(mm) |
L/D |
Motor power(Kw) |
| ACS300/80 |
300 |
37 |
80 |
36 |
55 |
160-220 |
| ACS500/100 |
500 |
55 |
100 |
36 |
110 |
300-380 |
| ACS800/120 |
800 |
90 |
120 |
36 |
132 |
450-480 |
| ACS1000/140 |
1000 |
110 |
140 |
36 |
185 |
500-650 |
| ACS1200/160 |
1200 |
132 |
160 |
36 |
250 |
800-1000 |
| ACS1400/180 |
1400 |
315 |
180 |
36 |
315 |
1000-1200 |
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EPS sea food foam box recycling granulating machine
The ACS series compacting and pelletizing system combines functions of compacting, plasticization and pelletizing into one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficient solution for plastics film, raffia, filament, bags, woven bags and foaming materials granulation.
Final product are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion,plastic injection, etc.
Specifications
| Model Name |
ACS series |
| Recycling Material |
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PET, PC, PS, EPS |
| Final Product Shape |
Pellets/ Granules |
| System Composition |
Belt conveyor, compactor, single screw extruder, filter/screen changer, water-ring/strand/underwater cutting system, drying and packing system. |
| Output Range |
160-1200kg/h |
| Feeding Device |
Belt conveyor (standard), Roll-hauling device (Optional) |
| Compactor Volume |
300 -1400 Liters |
| Screw Diameter |
80mm-180mm |
| Screw material |
38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional) |
| Screw L/D |
36/1 |
| Barrel's Heating |
Ceramic heater |
| Barrel's Cooling |
Fans, water cooling |
| Vacuum Degassing |
Double vacuum chambers |
| Pelletizing Type |
Water-ring/strand/underwater |
| Voltage Standard |
Depends on project's location |
| Optional Devices |
Metal detector, chiller, etc. |
| Delivery Time |
120 days after order takes effect. |
| Warranty |
13 months since date of bill of lading |
| Technical Service |
Project design, suggestion on factory construction, installation and commissioning |
Working steps of ACS Series compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
Â
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrink. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushing, drying and compacting the material enables a fast and stable feeding from the compactor directly into the extruder.
Â
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 36D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiently, especially suitable for heavy printed film and material.
Â
4. Melt filtration: Non-stop screen changer, double-plate type, double-piston type, double-piston type with function of back-flush.
Â
5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
Main technical parameter:
| Machinery size |
Data of compactor |
Data of single screw extruder |
Throughput rate(Kg/hr) |
| Efficiency volume(Liter) |
Motor power(Kw) |
Diameter of screw(mm) |
L/D |
Motor power(Kw) |
| ACS300/80 |
300 |
37 |
80 |
36 |
55 |
160-220 |
| ACS500/100 |
500 |
55 |
100 |
36 |
110 |
300-380 |
| ACS800/120 |
800 |
90 |
120 |
36 |
132 |
450-480 |
| ACS1000/140 |
1000 |
110 |
140 |
36 |
185 |
500-650 |
| ACS1200/160 |
1200 |
132 |
160 |
36 |
250 |
800-1000 |
| ACS1400/180 |
1400 |
315 |
180 |
36 |
315 |
1000-1200 |
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1. "WELLISH" precision Die Casting Machine is found in 1995,cover dozens of mare than 80,000m²
2. "WELLISH" precision die casting machine has got both 1st level energy conservation certification, ISO9001-2008 certifacation & CE authentication for Die casting machine (Hot chamber 30-200T, Cold CHAMBER 140-2000T)
3. "WELLISH" percision die casting machine are widely used for lead, zinc, copper, aluminum, magnesium etc non-ferrous die casting in the industries of aviation & aerospace, ship & vehicles, electric and electronic appliances, instruments and meters, medical facilities, hardware′s etc.
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